Energy Conservation Techniques In Transformer

Energy Conservation Techniques In Transformer

Q. State energy conservation techniques in transformer.

(A) Load Sharing :

  • The problems like overloading, variation in voltage and heating are very common in transformers. . 
  • It takes a lot of time for its repairing and maintenance and also involves high cost Load sharing protects the transformer under overload condition.
  • Due to overload the efficiency drops and the secondary winding gets overheated or it may burn because of excess heat.
  • So the transformer can be protected by reducing the extra load. 
  • This can be done by operating another transformer in parallel with the main transformer. 
  • When the loads on transformer are constant the total active power loss and reactive power consumption of transformer will be changed with the variation of load distribution between the transformers. 
  • Therefore, the transformer total active power loss and reactive power consumption can be reduced to minimum values according to economic dispatch of loads between transformers, so as to achieve transformer energy conservation.

 (B) Parallel Operation :

Energy Conservation Techniques In Transformer
Figure A
  • The transformer is said to be in parallel operation when their primary windings are connected to a common voltage supply and the secondary windings are connected to a common load.
  • The connection diagram of the parallel operation of a transformer is shown in Figure A.
  •  The transformer capacity is a most important parameter when selecting transformer.
  • If the transformer capacity is selected over large then the investment of transformer is increased as well as the transformer no-load loss.
  • Mostly power transformer gives maximum efficiency at full load.
  • If one runs number of transformers in parallel one can switch on only those transformers which will gives total demand by running nearer to its full-load rating for that time.
  •  When load increases, one can switch on one by one other transformer connected in parallel to fulfill the total demand in this way, one can run the system with maximum efficiency.

(C) Isolating Techniques :

  • Isolation is defined as cutting of electrical supply to the system in order to ensure the safety of thou working on the equipment by making dead those parts which are live in normal service.
  • An isolator is a mechanical device which is operated manually and used to open or close a circuit off load. An isolator switch must be provided close to supply point, so that the transformer can be made sale maintenance.
  • Devices which are suitable for isolation are isolation switches, fuse links circuit-breakers.
  • On three phase LT supplies the triple pole switch with neutral link are provided at the time of isolation to switch should break only the live conductors and the solid link in the neutral should not be removed before opening the switch.
  • When transformers are operating in parallel to share a particular load, it is necessary to remove and soul some transformers when load demand is less, so that other transformers will supply energy at maximum efficiency.
  • At the time of removing the transformer from circuit first the secondary side load is removed by tripping circuit breaker by opening the load switches (CTP) having high rupturing capacity fuses.
  • So that transformer will remain connected to bus, without sharing any load.
  • Now the isolator switch on the primary side is opened as they operate on no load only, so that transformer removed from bus-bar completely.
  • The isolator in this condition is locked and earthed so that no one else than the operator can use it.
  • When it is required to reconnect the transformer again in parallel, earthing of isolator switch is removed first.
  • Then the isolator is closed so that transformer is connected to primary side, then either the circuit breaker of load switch is closed so that the transformer will start sharing load in proportion to its kVA capacity.

(D) Replacement by Energy Efficient Transformer : 

  • Energy efficient transformers are therefore an important means to reduce transmission and distribution loss. 
  • With the improvement of silicon steel properties, the losses of a transformer can be reduced. 
  • With new magnetic materials, it is possible to achieve even higher efficiency. 
  • The amorphous metal transformer is a modern example of energy efficient transformer. 
  • An energy-efficient transformer is very appealing giving its non-stop operation and 25 years service life. 
  • These savings translate into reductions in peak loading, lower electricity bills and greater reliable of supply.
  • Payback periods vary with the equipment and electricity costs and can be as short as one year or as long as six years or more.
  • A transformer can be made more energy efficient by improving the materials of construction (e.g. better-quality core steel or winding material) and by modifying the geometric configuration of the core and winding assemblies.
  • Making a transformer more energy efficient (i.e. reducing electrical losses) is then a trade off between more expensive, lower-loss materials and designs, and the value a customer attaches to those losses.
  •  For a given efficiency level the no-load and load losses are generally inversely related reducing one usually increases the other. By using energy efficient transformer efficiency improves from 95% to 97% by using amorphous transformers efficiency improves from 97 % to 98.5%.
  • By using epoxy resin cast / encapsulated dry type transformer efficiency improves from 93 % to 97%.

Advantages of energy efficiency transformers : 

 (a) They have less operating losses.
 (b) less heat is generated due to less losses .
 (c) They have longer life. 
 (d) Better cost effective 
 (e) Problem of small thickness of core can be overcome to some extent with the development of amorphous metal strips. 
 (f) Low field magnetization, reduces hysteresis loss.
 (g) High electrical resistivity of core material reduces eddy currents and eddy current loss.
 (h)Low magnetizing current and low iron losses, reduce no load current.

(E) Periodic Maintenance : 
  • Periodic maintenance is a vital part of loss control activities. Periodic maintenance of transformer monitors the deterioration and detects or predicts insulation equipment and system flows. Periodic maintenance reduces the frequency of losses. Being transformers, static machines without any moving and turning parts, they are very reliable machines and if maintained properly, can last for 40 years or more. Transformers are frequently overloaded and allowed to operate well beyond its capacity. Other causes of deterioration may be load changes circuit changes, improperly selected protective devices and changing voltage condition.
  • Scheduling of a regular periodic maintenance program may minimize the risk of equipment failure and the resulting problems of that failure, the detection of latent faults and the first step for troubleshooting which will achieves the energy efficiency.

Maintenance schedule of distribution transformer as per ISS 1186-1967 : 

  • Before carrying out maintenance work on transformer, it should be disconnected from supply by disconnecting load from secondary, opening contacts of drop out fuses and opening, Air-break switch.
  • The incoming supply line is then properly earthed. Then the maintenance work should commence.
  • The maintenance work should be carried out by authorized persons only who should carry out proper line clear certificate before commencement of work.
  • He should not smoke while working, and if there is conservator etc. fitted to the tank the oil should be taken out from conservator before opening tank.

Sr. No.

Frequency of inspection

Inspected

Inspection notes

Action required

1.

Hourly

Amperes, volts and temperature

Check against rated figures

Start fans if necessary

2.

Daily

Dehydrating breather

Check that air passage is clear,

Check colour of active agent.

If silica gel is pink, the old may be used by treatment.

3.

Monthly

Oil level in transformer

Check transformer oil level.

If low, top up with dry oil check any leaks.

4.

Quarterly

Bushings

Examine for cracks and dirt deposists.

Clean and replace.

5.

Half Yearly

No conservator

Check for moisture under cover.

Improve ventilation, check oil.

6.

Yearly

Oil in transformer

Check for dielectric strength and water content, check for acidity
and sludge.

Take suitable actions to restore quality of oil.

7.

Yearly

Earth resistance

Take suitable actions if earth resistance is high.

8.

Yearly

Relays, alarms, their circuits etc.

Examine relay and alarm contacts, their operation, fuses etc. Check relay
accuracy etc.

Clean the components and replace contacts and fuses if necessary.

Change the setting if necessary.

9.

2 Yearly

Non- conservator transformers.

Internal inspection above core.

Filter oil regard of condition.

10.

5 yearly or after internal fault

Overall inspection, lifting core and coils.

Wash by housing-down with clean dry-oil.

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