Properties and Application of Good Transformer Oil and Agents which Contaminated Transformer Oil
Transformer oil is used as di-electric coolant in transformers, switch gears, starters, regulators etc. The satisfactory performance of such equipment largely depends on the conduction and quality of transformer oil. The fresh oil has a pale clear yellow colour. The dark cloudy appearance indicates deterioration and impurities in it.
Following should be the properties of a good insulating oil.
Properties of a good insulating oil :
- Appearance : The appearance should be pale-clear-yellow colour, free suspended matters, and it should be transparent. Cloudy appearance shows impurities and moisture in it.
- Density : As per I.S., the density of insulating oil should not be more than 0.89 gm/Cm3.
- Viscosity : The low viscous oil flows in all voids, holes and places in the machine and provides good insulation and fast cooling. Low viscosity means higher fluidity.
- Electric strength : Di-electric strength of oil should be higher to withstand high voltage surges. Less dielectric strength indicates the presence of free moisture in the oil. It should be filtered. The di-electric strength should not be less than 30 kV with 2.5 mm standard gap of testing this oil.
- Specific resistance : It should be as high as possible. If the specified resistance of oil is less than 1 x 1012 Ω cm at 27°C it should be rejected. If the value lies between 1 x 1012 to 10 x 1012 the oil should be reconditioned by filtering.
- Purity : The presence of impurities such as sulphur is harmful. It causes deterioration of metallic parts coming in contact with it. A sludge is formed due to it. The pure oil is free from impurities.
- Sludging : Due to heat and oxidation, the sludge is formed. Sludge is a formation of hydrocarbons which are semi-solids. It affects cooling process and machine becomes hot. Its effect can be reduced with the use of conservator tank in transformer.
- Water Content : Presence of water/ moisture reduces di-electric strength of insulating oil. It should be removed by filtering. The oil should be moisture free.
- Pour point : The oil should not freeze other wise a problem is created in Buchcholz’s relay in transformer.
- Flash point : For safety the flash point of oil should not be less than 160°. The flash point is the temperature above which the vapour of oil on its surface starts igniting.
- Fire point : This should be above 200°C. This is the temperature at which oil starts igniting and burns continuously.
- Acidity : Acid present in the oil is very harmful. The oil should be reconditioned if acidity is from 0.5 to 1 mg. KOH/gr and oil should be rejected if it is more than 1 mgKOH/gr. Acidity corrodes the metallic parts. Transformer oil is a liquid insulation meant for cooling insulating and quenching purposes.
Applications of a good insulating oil :
The transformer oil is used in
- Minimum oil circuit breaker.
- Bulk oil circuit breaker.
- Oil fuse switches.
- Rheostats.
- Starters/controllers.
- Regulators.
- ON-load tap-changers.
- Isolators.
- Transformers.
Agents which contaminate Transformer oil
Agents :
As discuss in the previous section the oil should be pure and free from impurities. But following different agents contaminate the oil and it becomes impure and loses its di-electric and insulating properties.
- Water
- Dirt/Dust
- Solid particles/sledges
- Fibers of various origins
- Sulphur
- Acid
- Gases
- Grease
- Carbons
- Ketons
- Hydrocarbons